Polyurethane Foam Mattress Market: Cost, Price, Revenue Analysis Industry Chain Report 2026

2025年 12月 29日(月曜日) 12:48

On Dec 29, the latest report "Global Polyurethane Foam Mattress Market 2026 by Manufacturers, Regions, Types and Applications, Forecast to 2032" from Global Info Research provides a detailed and comprehensive analysis of the global Polyurethane Foam Mattress market. The report provides both quantitative and qualitative analysis by manufacturers, regions and countries, types and applications. As the market is constantly changing, this report explores market competition, supply and demand trends, and key factors that are causing many market demand changes. The report also provides company profiles and product examples of some of the competitors, as well as market share estimates for some of the leading players in 2026.

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According to our (Global Info Research) latest study, the global Polyurethane Foam Mattress market size was valued at US$ 11506 million in 2025 and is forecast to a readjusted size of USD million by 2032 with a CAGR of % during review period.
In 2024, global Polyurethane Foam Mattress production reached approximately 36 million units, with an average global market price of around US$ 300 per unit. A Polyurethane Foam Mattress is a large pad for supporting the reclining body, which is made of polyurethane foam. Normally polyurethane foam includes but is not limited to: memory foam, high resilience foam, and high density foam. The gross margin for polyurethane foam mattresses is generally categorized as moderate within the home furnishings sector, typically ranging from 35% to 50%. This range is highly sensitive to the product's positioning, distribution channel, and the volatile cost of raw materials. A highly efficient, automated single assembly line can produce 200 to 600 finished mattresses per 8-hour shift.
The global polyurethane foam mattress market is a large and dynamic segment within the bedding industry, characterized by intense competition and evolving consumer preferences driven by comfort, health, and sustainability trends. This market is primarily fueled by the rising demand for affordable, pressure-relieving sleep solutions, the global expansion of the direct-to-consumer (DTC) "bed-in-a-box" model, and increasing health awareness regarding spinal support and allergy-friendly materials. A dominant trend is the rapid product innovation and segmentation, with a clear shift from basic polyurethane foam to advanced variants like high-resiliency (HR) foam, gel-infused memory foam, and plant-based (bio-based) alternatives, which offer improved cooling, durability, and eco-friendly credentials. The competitive landscape is highly fragmented, featuring a mix of established traditional mattress giants, vertically integrated foam manufacturers, and agile online-native DTC brands that compete aggressively on price, brand storytelling, and digital marketing. Geographically, North America and Europe represent mature markets with high replacement rates and strong DTC penetration, while the Asia-Pacific region is the fastest-growing market, propelled by urbanization, a growing middle class, and the rise of e-commerce. Overall, the market demonstrates steady growth, though it faces challenges from raw material price volatility and sustainability concerns; its future trajectory hinges on continued innovation in eco-friendly materials, the integration of smart sleep technologies, and the ability to effectively navigate global supply chains and omnichannel retail strategies. The industrial chain for polyurethane foam mattresses is a globally integrated and capital-intensive network that transforms petrochemical feedstocks into finished sleep products. It begins upstream with the foundational production of key chemical inputs, primarily polyols and isocyanates (TDI and MDI), which are derived from propylene and benzene, alongside the supply of auxiliary materials like flame retardants, catalysts, and blowing agents. The midstream is the core manufacturing tier, characterized by capital-intensive continuous or batch foaming processes where these chemicals are mixed and reacted to create slabstock foam blocks; this tier also includes specialized fabric mills producing knitted or quilted tickings and lamination facilities that glue multiple foam layers together to create the mattress core. Downstream, the finished mattresses flow through a multi-channel distribution system that includes traditional brick-and-mortar retailers, furniture wholesalers, and the increasingly dominant direct-to-consumer (DTC) online brands that market and sell directly to end-users, often compressing the product into "bed-in-a-box" formats for logistical efficiency. Finally, the chain is supported by a critical services and recycling loop, involving logistics providers for last-mile delivery, take-back programs for old mattresses, and an emerging market for foam regrinding and recycling, which is becoming increasingly important for sustainability compliance and circular economy initiatives.
This report is a detailed and comprehensive analysis for global Polyurethane Foam Mattress market. Both quantitative and qualitative analyses are presented by manufacturers, by region & country, by Type and by Application. As the market is constantly changing, this report explores the competition, supply and demand trends, as well as key factors that contribute to its changing demands across many markets. Company profiles and product examples of selected competitors, along with market share estimates of some of the selected leaders for the year 2025, are provided.



This report also provides key insights about market drivers, restraints, opportunities, new product launches or approval.
Polyurethane Foam Mattress market is split by Type and by Application. For the period 2021-2032, the growth among segments provides accurate calculations and forecasts for consumption value by Type, and by Application in terms of volume and value. This analysis can help you expand your business by targeting qualified niche markets.

Market segment by Type: King Size、 Queen Size、 Single Size
Market segment by Application: Private Households、 Hotels、 Hospitals、 Others
Major players covered: Tempur Sealy International、 Serta Simmons Bedding、 Sinomax、 Sleemon、 Recticel、 Corsicana、 MLILY、 Sleep Number、 Hilding Anders、 Ashley、 Pikolin、 Derucci、 King Koil

The content of the study subjects, includes a total of 15 chapters:
Chapter 1, to describe Polyurethane Foam Mattress product scope, market overview, market estimation caveats and base year.
Chapter 2, to profile the top manufacturers of Polyurethane Foam Mattress, with price, sales quantity, revenue, and global market share of Polyurethane Foam Mattress from 2021 to 2026.
Chapter 3, the Polyurethane Foam Mattress competitive situation, sales quantity, revenue, and global market share of top manufacturers are analyzed emphatically by landscape contrast.
Chapter 4, the Polyurethane Foam Mattress breakdown data are shown at the regional level, to show the sales quantity, consumption value, and growth by regions, from 2021 to 2032.
Chapter 5 and 6, to segment Polyurethane Foam Mattress the sales by Type and by Application, with sales market share and growth rate by Type, by Application, from 2021 to 2032.
Chapter 7, 8, 9, 10 and 11, to break the Polyurethane Foam Mattress sales data at the country level, with sales quantity, consumption value, and market share for key countries in the world, from 2021 to 2025.and Polyurethane Foam Mattress market forecast, by regions, by Type, and by Application, with sales and revenue, from 2026 to 2032.
Chapter 12, market dynamics, drivers, restraints, trends, and Porters Five Forces analysis.
Chapter 13, the key raw materials and key suppliers, and industry chain of Polyurethane Foam Mattress.
Chapter 14 and 15, to describe Polyurethane Foam Mattress sales channel, distributors, customers, research findings and conclusion.

The Primary Objectives in This Report Are:
To determine the size of the total market opportunity of global and key countries
To assess the growth potential for Polyurethane Foam Mattress
To forecast future growth in each product and end-use market
To assess competitive factors affecting the marketplace

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